Engineering background
1, salty essence definition: salty essence definition of national light industrial industry standard QB/T2640-2004 is a mixture which combined with one or several kinds of carriers in polyure spices, food essence compounds, spices (or its extract) and other and/or other food additive constitute, use to add fragrance."This definition is authority, accurate, also has the legal effect. According to this definition, we can be very clear, salty food flavor is a kind of food which used for salty food flavoring . Judging from the varieties, salty food essence mainly include beef, pork, chicken and other meat essence, such as fish, prawns, crabs and shellfish and other seafood essence, and other various dishes flavoring essence.
2, The salty food essence function: salty food essence functions is to add and improve food fragrance, these foods include all kinds of meat and seafood canned food, all kinds of meat, imitation meat, convenient dishes and soup, seasoning, condiment, chicken essence, snack food, etc.Salty essence is food additive, can not been directly eaten, also cannot directly as kitchen cooking raw materials or dinning table condiment. But as the domestic the people's living standards improved markedly, various food varieties development is also rapidly. Ascending food color,smell and taste is the core competitiveness, the rapid development of salty flavor is obvious.
Project summary:
According to essence production enterprise's actual need in the market, combined with the traditional spray drying technology , physical and chemical characteristics of creamy essence, powder essence and operating workers inertial thinking . Changzhou Lemar drying engineering co.,Ltd developed a new generation of salty essence special production line. Based on the first-class technology and rich production experience , new special production line is continuous innovation, satisfy the customers requirement of producting high quality products.Have becoming one of the most experienced domestic enterprise, most customers , best production enterprise information feedback , the most famous at home and abroad in the manufacturing enterprises of salty essence line.and there are several tens of project cases can be visited by potential customers.Our engineering design can be done according to customer's actual requirements , currently a single line of yield is 50kg/h, 100kg/h, 150kg/h, 200kg/h, 300kg/h, 500 kg/h, etc. Essence production mainly including pretreatment of cooking, enzymolysis, separation, temporary stock, spray, dry powder, gathering, purification and packing, etc.The essence production line of our company produces has the features of compact progress design, good-looking, high degree of automatic opertation, stable quality, easy cleaning and maintenance, etc.All of equipment parts which contacting materials is made of stainless steel material, and after fine polishing, corrosion resistant, , more convenient cleaning, suitable for food production management QS requirements and GMP standard.
Technology (flow chart) : calls for the details.
Advantages:
1、Fresh air after the initial, medium and high-efficient filter, can be ensure to achieve 300,000 level of purification degree
2、Spray drying tower system adjusts the aspect ratio of main tower straight cylinder, Extend the retention period of material, ensure drying effect.
3、Adjusted the taper of the tower, from conventional Angle 60 ° to 54° , full consideration of material smooth discharge in the cone.
4、There are respectively cooling system and clip set of cooling system in the top of tower. The purpose is to prevent the temperature in tower and cone inner surface exorbitant, Make the material which adsorpt in the walls of the tower cone coking by high temperature, thereby affecting the quality.
5、Using frozen dehumidification and concentration receiving system.After frozen dehumidifier, the filtered air quickly becomes dry and lower in temperature. The main tower and materials which is exhausted by cyclone compulsory timely cooling and concentrately sent to clean receiving room,it has two effects: (1) the material being rapidly cooling, prevent becoming wet in natural cooling process . (2) concentrated clean collection, conform to the related requests of hygiene.
6、The control system adopts color touch-screen animation display process, control configuration parameters, PLC programmable can pre-set process flow, and animation display, a fuzzy technology of automatic tracking control variable parameter can achieve the best effect.
7、Pipeline all adopt smooth conveying forms, avoiding tube bending plugging material.
8、Whirlwind cut in technology and adjustable shell, ensure materials uniform distributed, does not return crest.
9、Equipped with online cleaning system, reduce labor intensity and raise the level of control
10、Adopt recovery system, ensure low energy and high efficiency, obvious energy-saving
Project cases: Guangdong Huixiangyuan, Shanghai dashanhe group, Guangdong huabao, Henan Pinzheng,Yunnan zhuoyi food,Shanxi MaiDiSen, Hebei zhongwang,Heshui LongTai, Beijing health industry center, Shandong fengxiang group, etc